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Case study: Tethered Underwater ROV

DC-DC transformer facilitates implementation of longer tether

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Customer’s challenge

Allowing an underwater ROV to perform remote inspection activities at greater depths required the tether from the ship-based power source be extended. Distributing the original design’s low voltage over the longer tether was not practical due to voltage drops. Moving to a high-voltage 700V low-loss tether, however, required conversion to a lower SELV voltage onboard the ROV. This typically requires a custom converter that takes up space and adds weight, not feasible in an ROV that needs to be able to carry increased payloads. The key goals were:

  • Extending the tether, required for deep or remote inspection, without loss of performance
  • Avoid the high cost of a custom discrete power solution while saving space and weight
  • Retain clear transmission of data via the tether for onboard sensors
underwater ROV

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The Vicor solution

The extremely small, low weight BCM® Bus Converter, acting as a DC-DC transformer, converted the high voltage from the tether down to the 48V distribution architecture on board the ROV. It provided a simple, easy to implement, off-the-shelf solution.

Key benefits

Key benefits

High-voltage tether reduced the supply current, and thus losses for a given cross-section of copper conductor, allowing for a thinner, longer tether

High-voltage tether reduced the supply current, and thus losses for a given cross-section of copper conductor, allowing for a thinner, longer tether

Reduced footprint of 1.5kW solution to just 41cm2

Reduced footprint of 1.5kW solution to just 41cm2

Low noise conversion topology prevented interference with communications over the tether

Low noise conversion topology prevented interference with communications over the tether

Power delivery network

The power delivery network: The BCM isolated and stepped-down the high tether voltage input to a nominal 48V, a factor of 1/16. Output was 1.5kW in a footprint of just 39cm2. The BCM provided enough power to drive 48V motors, thrusters and control electronics. Its high efficiency simplified the cooling within the vehicle. ZVS Buck regulators converted the 48V SELV distribution to 5V and 3.3V to power downstream points-of-load. To analyze this power chain, go to the Vicor Whiteboard online tool.

Learn more about the modular approach to power

Tethered Underwater ROV Power Delivery Network
BCM family page

BCM bus converter modules


Isolated fixed-ratio


Input: 800 – 48V


Output: 2.4 – 55.0V


Current: Up to 150A


Efficiency: Up to 98%


As small as 22.0 x 16.5 x 6.7mm  


ZVS buck regulators


Non-isolated regulated


Inputs: 12V (8 – 18V), 24V (8 – 42V), 48V (30 – 60V)


Output: 2.2 – 16V 


Current: Up to 22A


Peak efficiency: Up to 98%


As small as 10.0 x 10.0 x 2.56mm  


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